How to Assemble a Stanley Hand Plane – Basic Bailey Model

How to Assemble a Stanley Hand Plane – Basic Bailey Model

I found it surprising that there were no simple straight forward videos showing a person how to assemble a Stanley hand plane. I decided to share this one of a plane that I just restored or “resurrected” in the theme of Halloween, and Hallowood15.

If you want to know how to sharpen and setup a Bailey plane, then look no further than a master of woodworking Paul Sellers’ Youtube Channel (https://www.youtube.com/user/PaulSellersWoodwork). I sharpen and setup my planes exactly the way he does it. Anything else is a waste of your time.

The model is a Stanley 4C around mid-20th century. The Stanley Bailey models are popular among would be woodworkers and artists, because they economical for a person on a budget but they are also well made. The “antiques” rival that of any current plane maker, some may argue the current “top-of-the-line” planes are worse then the worst of the old Bailey model.

Demonstration #20

John Z Zhu

ALL RIGHTS RESERVED

46 Comments

  1. barefootdesigns on September 11, 2022 at 1:23 am

    You assembled the plane so fast, often at bad angles for the viewer, that I had to keep stopping the video to check how the assembly was made. It’s not very user friendly, IMO.



  2. Bobby Stanley on September 11, 2022 at 1:28 am

    Thank you! I had my iron upside down and the chip breaker would slide down the bevel. I knew it had to be wrong.



  3. Dave's Granite Valley on September 11, 2022 at 1:29 am

    Thanks mate. I too was surprised there aren’t any straight forward plane assembly videos… until I found yours at least.



  4. Adriano Gomes on September 11, 2022 at 1:29 am

    Thanks
    Now I have figured it out

    Great to the point video



  5. Humus Workshop on September 11, 2022 at 1:30 am

    Nice video, John. I need one of this.



  6. CMR Woodworks & Guitars on September 11, 2022 at 1:31 am

    Nice. I have an old Stanley Bailey no. 5 that I had to figure this out on when I first got it in order to clean it.



  7. Khem Sieng on September 11, 2022 at 1:32 am

    Where can I buy the missing parts?



  8. Joker on September 11, 2022 at 1:32 am

    Now do it blind folded under fire then ill be impressed:-)



  9. oversfam on September 11, 2022 at 1:32 am

    I did the exact same as most guys do…… took the dang thing apart and didn’t take any photos. Thought to myself….. I got this! No way Jose. I had a "Senior moment". Thanks Mister for putting this on facebook.



  10. gadgethunter on September 11, 2022 at 1:33 am

    thanks. I took it apart to sharpen it. Then it stayed apart till today .



  11. Ferenc Gyulafia on September 11, 2022 at 1:36 am

    THANKS



  12. Wordsnwood (Art Mulder) on September 11, 2022 at 1:36 am

    Hey, I’ve got a Stanley 4c also! Great smoother. The one thing that bugs me is that Stanley changed the threading direction on the adjuster a few times, so my smoother goes one way and my Jack (or Jointer, one of them) goes the other way. I can understand why guys get picky about making sure all their planes are the same type.



  13. 243WW on September 11, 2022 at 1:37 am

    Mate the blurring stops and fades are annoying and hard to follow and see, but hey, it’s better than what I filmed, Thanks.



  14. rwethj9gfdtyrFS9u0ud on September 11, 2022 at 1:37 am

    This was a great video thanks! I took the blade out to sharpen it, and a bunch of parts popped off all at once, and I had no chance to see how it went together. This answered the question of "where the hell does this large brass knob go on the chip breaker and blade."



  15. TCR_JubyJinx on September 11, 2022 at 1:38 am

    Cheers pal, I had taken it apart to clean and had convinced myself that I would remember how it went back, I didn’t, this was invaluable πŸ™‚



  16. Herma Ornes on September 11, 2022 at 1:38 am

    If only you had shown how to make the friggen adjustment. Argh!



  17. David Thompson on September 11, 2022 at 1:38 am

    Mr. Zhu, thank you. At last a step by step guide without all the extra talk by so called experts, I learned something.



  18. Marc Brunet-Watson on September 11, 2022 at 1:42 am

    Thanks for this! I bought a vintage (2nd quarter 1940) no 5 Stanley Bailey Canadian made plane at a flea market, stripped it down, cleaned it all up, smoothed the base, re-painted it and then… couldn’t get it back together again! Great video and easy to follow.
    Some of the comments regarding camera angles, etc, made me laugh. Some people just gotta complain! I found it super easy to follow. Sure, I had to hit pause all the time and rewind a few sequences but so what? I’m sitting here at my desk with a fully assembled plane in front of me and it took me all of about 3 minutes.



  19. Sara R on September 11, 2022 at 1:42 am

    Took apart my great-grandfather’s plane to take the rust off and give it a good oil and cleaning, and couldn’t remember how to get the chip breaker back on. Just as well: he had it on incorrectly! Cheers!



  20. Richard Baker on September 11, 2022 at 1:43 am

    Thank you, just what I needed!



  21. KENNY C on September 11, 2022 at 1:47 am

    Great video with no yapping. Good job!



  22. The Cynic on September 11, 2022 at 1:47 am

    Thank you for making this video I took apart my grandpa no 6 type 20 and refurbished it over two weeks and forgot how to put it back together. I was panicking



  23. Tom LaVelle on September 11, 2022 at 1:48 am

    Mine is a Millers Falls but I have problems with rocking tote when I screw It down. Any ideas how to fix?πŸ˜πŸ‘



  24. auscurrymaster on September 11, 2022 at 1:48 am

    Excellent stuff. But can you do it blindfold, in the dark, without the plane actually being there…?



  25. Jeremy Cockerham on September 11, 2022 at 1:49 am

    Helpful to know how to put back together.



  26. Frankie Dangerous on September 11, 2022 at 1:50 am

    My chip breakers not laying flat and jamming up with chips , i was just using it



  27. Richard Plamer on September 11, 2022 at 1:51 am

    Wonderfully shows the coorect way to position the iron: what more could you want.



  28. S B on September 11, 2022 at 1:51 am

    Great video! I just did a sharpen and basic refurbish on a Stanley Handyman plane and couldn’t figure out why it wasn’t going back together nicely until I found your video. I was putting the chip breaker on the wrong side of the blade…



  29. J. Aves on September 11, 2022 at 1:53 am

    Thank you!



  30. Joseph Finnigan on September 11, 2022 at 1:54 am

    Thanks mate helped me out their



  31. Mark Inglese on September 11, 2022 at 1:59 am

    Anyone would think you have done this before πŸ‘ŠπŸ‘πŸ€£



  32. Rick Jones on September 11, 2022 at 2:00 am

    Thankyou! Really helpful.



  33. Mike Rice on September 11, 2022 at 2:01 am

    i have never seen someone put the chip breaker on the blade like that. I usually just put them together then put the screw through.



  34. Bill coley on September 11, 2022 at 2:02 am

    I’ll never understand why you guys do not speak at least tell us beginners what each piece is called



  35. 738polarbear on September 11, 2022 at 2:07 am

    Very good that you did this .It is exactly what was missing for planes .Well done indeed.



  36. kryptoniterazor on September 11, 2022 at 2:07 am

    Clear, concise instructions with no needless banter. Thanks! May want to oil some of those screws and sliding surfaces as well.



  37. Douglas Leo on September 11, 2022 at 2:09 am

    Thank you so very much for this video. Very helpful indeed and no nonsense



  38. Beyond Enfinity on September 11, 2022 at 2:09 am

    Thanks, after watching your vid, it was super easy afterwardsπŸ‘πŸ½



  39. Todd Barilla on September 11, 2022 at 2:13 am

    Thank You!!!Β  I needed this!!!



  40. Chris Swanwick on September 11, 2022 at 2:14 am

    Thanks very much for posting. I bought an old one and have flattened it and cleaned it up nicely, however, one problem. The brass nut holding the knob down at the front of the place will not fit flush level with the wood. It stands proud about 3 or 4mm. Pretty annoying. Pretty sure it didn’t prior to disassembly. I’d appreciate any thoughts. Thanks for the vid.



  41. robert jahrling on September 11, 2022 at 2:16 am

    If I’m missing a few screws and one tiny part where could I purchase them



  42. Greg Tarsa on September 11, 2022 at 2:17 am

    This was EXTREMELY helpful. I took the blade off to send it for sharpening and could not figure out how to reassemble the pieces. This was a toolsaver. The plane belonged to my great-grandfather.



  43. Jack Wagon on September 11, 2022 at 2:19 am

    Thanks got mine together πŸ‘



  44. cathy McBride on September 11, 2022 at 2:19 am

    Thanks. Took apart an old plane but forgot which bits went where. Clear, concise and to the point.



  45. lost colony forge on September 11, 2022 at 2:20 am

    Thanks I was sharpening my dads planer and for got how to reassemble it



  46. Raj Kumar on September 11, 2022 at 2:21 am

    Hello Sir
    Your informative video is very much clear
    You kindly make a video how to use and adjust the same Randa, use of every part etc.